Spiral Conveyor Technology
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<div style="text-align: justify;"> </div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Spiral conveyor technology is widely used in the processing industry for product conditioning, conveying, and accumulation. It’s a versatile and efficient solution for managing and conditioning a large volume of products in a small footprint.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"> </div><div style="text-align: justify;"> </div><div style="text-align: justify;"> </div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">A spiral is a helical surface, also called a helicoid, where a point on the ruled surface will travel up or down the helix based on the direction of rotation.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">The principle behind spiral technology is the movement of product on a belt or surface, which moves in a helix upward or downward, driven by a rotating member, either a central shaft with the drive or a drum connected to the drive.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">The earliest known usage of spiral/helicoid surface was as an Archimedean screw by Egyptians around 250BCE as a machine used for lifting water from a low-lying body of water into irrigation ditches; water is lifted by turning a screw-shaped surface inside a pipe like a modern-day screw pump.</span></p><p xml:lang="EN-US"> </p><h2 xml:lang="EN-US"><span style="font-size: 14pt;" xml:lang="EN-US" data-contrast="none">Types and Applications of Spiral System</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></h2></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">The spiral system mainly comprises a drive, a helical carry way path, a belt or surface to carry the product, and support structure.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Depending on the driving mechanism used in the spiral system, there are different types of spirals.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="1" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Vibrating Spiral Elevator </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="2" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Friction Driven Spiral</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="3" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Positive Driven Spiral </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="4" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Edge Driven Spiral</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="5" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">End Drive Slat chain Spiral</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><p xml:lang="EN-US"><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">The most common applications where spirals are deployed are:</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="6" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Cooling </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="7" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Freezing </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="8" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Chilling </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="9" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Proofing</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="10" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Heating</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="11" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Buffering/Accumulation </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="12" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Elevator </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><p xml:lang="EN-US"><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><h2 xml:lang="EN-US"><span style="font-size: 14pt;" xml:lang="EN-US" data-contrast="none">Selection of Spiral System</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></h2></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">The right selection of spiral system for a specific application is very crucial for the effective utilization and performance of the entire line. If selection goes wrong, the entire production flow can get disturbed, and the spiral can become a bottleneck for the line.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Some of the critical details to be defined before the selection of a spiral system are :</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="13" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Layout and orientation of the spiral system</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="14" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Product type and dimensions </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="15" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Product entry and exit height</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="16" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Product infeed pattern, transfers, and orientation</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="17" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Product dwell time in the spiral </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><ul role="list"><li role="listitem" data-aria-level="1" data-aria-posinset="18" aria-setsize="-1" data-list-defn-props="{"335552541":0,"335559683":0,"335559684":-1,"335559685":720,"335559991":360,"469769242":[65533,0,46],"469777803":"left","469777804":"%1.","469777815":"hybridMultilevel"}" data-listid="1" data-font="Aptos" data-leveltext="%1."><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Temperature, humidity, and airflow requirement</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></li></ul></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none"> </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">Getting a spiral system to deliver the desired output and performance may require design considerations, operational settings, maintenance, and operating conditions in perfect sync. Getting all these factors </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">favorable in a real operating scenario is not always possible. The prudent way is to start with a thorough study of the products and process requirements, followed by a detailed design phase, which should capture all the critical performance parameters that can be translated into the spiral system.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p><em>This article was contributed by our expert <a href="https://www.linkedin.com/in/nevindadual/" target="_blank" rel="noopener">Nevin Dadual</a></em></p><p> </p><p> </p><h3><span style="font-size: 18pt;">Frequently Asked Questions Answered by Nevin Dadual</span></h3></div><div style="text-align: justify;"><p xml:lang="EN-US"> </p><h2 xml:lang="EN-US"><span style="font-size: 12pt;" data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}">1. </span><span style="font-size: 12pt;"><span xml:lang="EN-US" data-contrast="none">How do you foresee the role of Spiral Conveyor Technology evolving in response to shifts in consumer preferences and market trends?</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></span></h2></div><div style="text-align: justify;"><p xml:lang="EN-US"><span xml:lang="EN-US" data-contrast="none">The continuous evolution of spiral conveyor technology was a response to shifts in consumer preferences and market trends. Some of the </span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> trends are:</span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><strong><span xml:lang="EN-US" data-contrast="none">Increased Efficiency and Throughput</span></strong><span xml:lang="EN-US" data-contrast="none">: Manufacturers might develop conveyor systems with improved speed, precision, and flexibility to meet these demands.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><strong><span xml:lang="EN-US" data-contrast="none">Space Optimization</span></strong><span xml:lang="EN-US" data-contrast="none">: Future advancements may focus on designing compact yet high-capacity spiral conveyors that efficiently utilize vertical space.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><strong><span xml:lang="EN-US" data-contrast="none">Integration with Automation and Robotics</span></strong><span xml:lang="EN-US" data-contrast="none">: This integration can enhance efficiency, accuracy, and scalability while reducing labor costs.</span><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div style="text-align: justify;"><p xml:lang="EN-US"><span data-ccp-props="{"134233117":false,"134233118":false,"201341983":0,"335551550":0,"335551620":0,"335559685":-20,"335559737":-20,"335559738":0,"335559739":0,"335559740":279}"> </span></p></div><div><p style="text-align: justify;" xml:lang="EN-US"> </p><p style="text-align: justify;" xml:lang="EN-US"> </p><p style="text-align: justify;" xml:lang="EN-US"> </p></div>
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